Automated welding offers several advantages to businesses, including reduced costs and higher return on investment. This article discusses the many benefits of robotic welding and how it can help your business.
What are the Benefits of Robotic Welding?
1. Increased Productivity
Compared to manual welding, robotic welding systems can achieve faster results.
It can improve productivity as the robotic systems get the job done quickly. You don’t have to wait hours when you have robots working—the cycle time is lesser, which means you can get more things done.
Whether you have acquired new or used robots, the output is still the same as long as the purchased robotic welding systems are functional and in good working order or when you hire the right company to help you with fulfillment. Most importantly, robot arms don’t get tired. There’s no need for breaks.
You can have welding robots work as many hours as possible if you have several projects that need to get done. No one has to take vacations or sick leaves. If you’re flexible or have some people who can supervise, your robotic welding systems can work 24/7.
2. Reduced Mistakes
With manual welding, it’s possible to make mistakes.
Robotic systems, on the other hand, are designed to work effectively and efficiently. So long as the machines are well maintained and in good working condition, they make fewer to no mistakes.
The weld quality will be exceptional with industrial robots. You don’t have to worry about manual welders’ common mistakes, such as choosing the wrong wires or the size gun or using the incorrect voltage. These mistakes are reduced significantly, which in return benefits your company.
Welding processes are used in several industries such as construction and automotive.
Before the process can begin, a welding method is chosen. The base metals and equipment are prepped, measured, and positioned. Also, the welder has to be certified, prepared, and trained. They need to adhere to the standard procedures to ensure consistency and also avoid contamination.
When the worker fails to do proper shielding, the result could be weak or porous. You can significantly reduce or completely avoid the problems associated with manual welding when you automate the process.
With robotic arms helping, you know that the output is always consistent. You won’t have to worry about other issues or contamination. Robotic automation ensures high-quality output and consistency all of the time.
4. Safety and Cost Savings
When it comes to welding, safety is the topmost priority.
Welding injuries can occur when the workers don’t take the proper precautions, such as wearing safety glasses, safety boots, welding helmets, and hearing protection. When the welder isn’t careful, they could lose their hearing or eyesight and suffer general burns.
It’s essential to keep all the laborers safe, or the company may pay for the medical bills or other damages if the laborer isn’t insured. You can avoid all these when with the robotic welding process. Robot arms don’t get hurt, and you won’t have to pay for insurance when you have people working for you. Over time, it can add to massive savings on your part.
Keep in mind that running a business means reducing all the expenses wherever possible to maximize your profit. A higher return of investment is entirely possible with automated welding.
The cost to acquire robots may be higher, but it’s cost-effective in the long run. So long as you know how to maintain your robots properly, they should work efficiently for many years, helping you generate more revenue for your business.
5. Robots Can Start Immediately
Whether you’re a startup or an established business, it’s essential to have a good hiring process in place to ensure that you have the right people in your team.
Welding requires the right skill and concentration — you can’t hire anyone for this. They need to have the training and experience for them to work efficiently and effectively. Also, you will, of course, need to pay for labor.
You can save time when you have robots working for you. There’s no need to spend weeks or months looking for more people to help you finish projects if you’re an established company.
No more labor costs too, which is one of the benefits of robotic welding. Most importantly, you don’t have to wait for them to get started. Robots can begin working on your project at any time—no need for training or hiring process. Robots are already designed to do their job the best way possible.
6. High-Quality Output
When the workers are not highly trained or experienced, they may make mistakes or even injure themselves. Major defects can include hot and cold cracking, blowholes, penetration defects, or iron contamination.
Before starting the process, welders need to do some preparation, take extra precautions, store and handle metal the right way, choose the right gun and electrodes, etc. If they fail, the output may not be that exceptional.
With automated welding, the output will be of top-notch quality if you have the best robots in the market. In return, you get repeat clients.
Invest in Robotic Welding
Because of increased productivity and improved quality, you can complete more projects in less time. In return, your business can generate more revenue.
If you want to drive more revenue, we suggest investing in robotic welding. And that’s where Glenn Metalcraft comes in.
We can provide both manual and robotic welding services to our clients. Our team can handle small to large volumes of projects. We have been helping businesses for several years and still counting.
One of our top priorities is to provide the best welding solutions to businesses. Get in touch with us today to request an estimate for your next robotic welding project.